slag crushing furnace for copper industry

why slag crushing before industrial application - COPPER Copper production - TU Delft

The copper concentrate is first sent through the smelting furnace to be heated up to 2,300 °F and converted into molten liquid. The heated liquid is poured into a slag-settling furnace. This step produces a combination of matte, a mixture of copper, sulfur and iron, and slag, a dense, glassy material made of iron, silica, and other impurities.Recovery of cobalt, nickel, and copper from slags, using DC …. The most effective means for the recovery of metals …. Molten slag may be fed directly to the 5.6 MVA furnace from a pre-melting …. When treating furnace slag ….

How much is the slag crusher? - (Shanghai) - Copper Loss in Slag - ResearchGate

slag, refining slag, or flue dusts), and copper-alloy scrap. The construction of the furnace is basically related to that of the iron blast furnace, but there are considerable differences in design, especially in size and shape: the copper blast furnace is lower and smaller, and its cross section is rectangular.The smelting process of the copper industry pro - duces vast amounts of waste slag. The geopolymer precursor in the present study was the copper smelt-er fayalite slag from Aurubis (Pirdop, Bulgaria). Its chemical composition is presented in Table 1. The fayalite slag …

Rotary Furnace - an overview | ScienceDirect Topics - Basics of slag production - Article on the slag industry ...

The processing of the steelmaking slag (Fig 1) is normally carried out by (i) solidifying and cooling of the hot liquid slag, (ii) crushing and magnetic separation treatment of the slag to recover the scrap, (iii) crushing and classification of the slag for grain size adjustment to manufacture the slag product, and (iv) aging treatment of the ...2.1.1.6.1 FeO–Fe 2 O 3 –SiO 2 Slags. It has been customary since early times in copper smelting, when acid refractories were used universally, to add SiO2 to form a slag with the iron that has been oxidized. This is still the most common practice today, though many furnaces now use basic refractories. Viscosities of slags are important ...

crusher machine for crushing slag from ingot furnace - Recovery of metals from melting furnace slag | Mining ...

1. Comprehensive laboratory tests have been performed for preparation of a charge and carbothermal reduction of waste slag of the Balkhash Copper Smelting Plant (BMZ) in a shaft with furnace with productivity of 0.9 ton/ (m 3 ·h). The test batch of metallized product obtained weighing 300 g with a metallization degree of 90%. 2.Energy Use in the Copper Industry All aspects of copper production require energy, whether i n the form of electricity, explosives, or hydrocarbon fuels (diesel, gasoline, natural gas, fuel oil, coal, coke), or as the energy equivalent of materials consumed (e. g., chemicals and steel grinding media). In 1977, the primary copper in-

Slag crushing & processing- Mining and Rock Technology - Development of Technology for Recycling Copper Smelting ...

Copper slag is composed of iron silicate obtained by smelting copper concentrate and silica flux. One of the most important criteria for the utilization of this secondary resource is the recovery of iron from the slag matrix to decrease the volume of dumped slag. The molten oxidation process with crushing magnetic separation appears to be a more sustainable approach and is based on directly ...Slag Micro Powder Plant with Annual Output of 6m tons in Saudi Arabia. The whole equipment includes vibrating feeder, jaw crusher, Raymond mill, bucket elevator, belt conveyor, adjusting hopper, control cabinet, etc. The main grinding equipment is our patented product, 4525 Raymond Mill, with the capacity of 35t/h. Further Details

working of pper slag cleaning furnace - Slag Aggregate - an overview | ScienceDirect Topics

An innovative method was devised to improve copper recovery and operational efficiency of the Cu converter slag-cleaning furnace, by utilising both carbon and fluoride values of an otherwise ...The flash smelting process has been used in copper industry for a number of years and has replaced some conventional copper smelting processes in Chile. The high copper content in the slag in this process, require a further cleaning in an electric furnace. Also, the converter

Copper extraction - Wikipedia - Steel Slag Processing - Crusher,Cone Crusher,Mobile ...

1.3 Characterisation of the slag The slag type used in copper industry is normally a fayalitic based slag [2]. After processing the slag in the submerged arc furnace the slag still contains valuable metals. A typical slag composition including the main metal contents is given in Table 1.Slag crushing & processing. Slag is discharged during steelmaking, usually dark and dark brown. By steelmaking furnace slag can be divided into flat slag, electric furnace slag, Slag is mainly content calcium, iron, silicon, magnesium and a small amount of …

Copper Blast Furnace Smelting-Copper- - Heat Treatment slag furnace with High Power - Alibaba

3. Optimized furnace shell design with steam jacket amplifies reaction zone and smelting effect and reduces heat loss; 4. Reduced investment of waste heat exchanger for cooling the off-gas; 5. High metal recovery rate, normally less than 0.3% metal in slag; 6.Copper slag is a by-product of copper production from copper ore. For every ton of copper produced about 2.2 ton of slag is generated. At present, across the world around 33 tonnes of slag is generated while in India three copper producers Sterlite, Birla Copper and Hindustan Copper produce around 6-6.5 tonnes of slag at different sites.

Crystallization Behavior of Copper Smelter Slag During - Energy and Environmental Profile of the U.S. Mining …

Steel slag crushing production line adopts jaw crusher for primary crushing, and uses hydraulic cone crusher for secondary and tertiary crushing, offering high crushing efficiency, low wear, energy saving and environmental protection, it has the features of high automation, low operation cost and reasonable allocation of equipment.Copper Slag Price - Select 2021 high quality Copper Slag Price products in best price from certified Chinese Stainless Steel Copper manufacturers, Copper Sheet suppliers, wholesalers and factory on Made-in-China

Characterization of a novel geopolymer based on acid - crush furnace slag in

The slag- cleaning furnace is better equipped to handle the chrome and can run at high temperatures. The circular shape of the slag- cleaning furnace leads to …slag furnace in distinct sizes, shapes, colors, features, and furnace types such as arc furnace, drying furnace, annealing furnace, and many more. These lucrative and productive. slag furnace are perfect for steel plants and distinct manufacturing companies due to their efficacy and eco-friendliness. These products are easy to install and are ...

Chapter 6 Copper Production Technology - Chapter 7 Energy Use in the Copper Industry

crush furnace slag in - tur-design. crush furnace slag in. eaf slag post processing crush - Tennisnetwerk Kim Kilsdonk. To Crush Slagtheaxis. slag crush strength,idnm. slag crush strength . pe-jaw-crusher. Zenith screen can separate the stuff of different size range. It is the most general means of size. Slag Crusher Machine for iron,copper ...The furnace can be operated by relatively unskilled workers who charge a batch into the furnace, smelt it for a given time period (4–6 h) and tap the furnace bullion and slag. The slag utilized by most of the rotary furnaces is FeS–Na 2 S matte. Iron is added as a reducing agent along with coke and produces an oxide slag-matte combination.

Copper Slag - General Information, Process, Products - Improving Copper Recovery from Production Slags by ...

BOS Slag. Process. When molten iron (referred to as "hot metal") from the blast furnace is to be converted into steel, the main tasks are the removal of carbon, silicon and phosphorus. The LD (Linz-Donawitz) process is by far the most widely used, and takes its …James G. Speight PhD, DSC, in Asphalt Materials Science and Technology, 2016 1.5.1.6 Slag. Slag aggregates are obtained by crushing of smelter slag or by special treatment of fire-liquid slag melt (molten slag aggregates). Currently there are many types of concrete that are developed and used in construction that include metallurgical slags both as a binding component and as fillers.